Do You Know SMT Material Splicer?

First, SMT Material Splicer introduction

SMT feeder is a device used to automatically splice SMT rolled components. It can splice the soon to be used up roll with the new roll, so as to achieve non-stop refuelling and ensure the continuous operation of the SMT production line. Compared with the traditional manual refuelling method, SMT feeder has the advantages of high efficiency, high precision and less waste, and has become an indispensable equipment in modern electronic manufacturing.

Second, type of SMT Material Splicer

According to different splicing methods, SMT feeder is mainly divided into the following types:

1. Adhesive Tape SMT Material Splicer :

Working principle: Use special bonding tape to bond the old and new material rolls together.

Advantages: simple structure, low cost, suitable for most types of tape.

Disadvantages: the adhesive strength of the tape is limited, which may affect the subsequent mounting accuracy; Tape residue may contaminate components.

2. Hot Press SMT Material Splicer:

Working principle: The pads of the old and new material belts are fused together by heating and pressurizing.

Advantages: high bonding strength, good reliability, suitable for high-precision mounting.

Disadvantages: The equipment cost is high, and the material and pad design have specific requirements.

3. Ultrasonic SMT Material Splicer:

Working principle: Using ultrasonic vibration energy to fuse the pad of the new and old material belt together.

Advantages: Fast bonding speed, no need to add auxiliary materials, environmental protection and pollution-free.

Disadvantages: High equipment cost, high requirements for material and pad design.

Three, the advantages and disadvantages of different types of feeder comparison

Adhesive Tape SMT Material Splicer

Simple structure, low cost, wide applicability, but the joint strength is limited, may affect the mounting accuracy, tape residue, suitable for the precision requirements are not high, limited budget production line

Hot press SMT Material Splicer

The joint strength is high, the reliability is good, but the equipment cost is high, and the material and pad design are required, which is suitable for the production of electronic products with high precision and high reliability requirements.

Ultrasonic SMT Material Splicer

Joint speed is fast, environmental protection and no pollution, but the equipment cost is high, the material and pad design requirements are high, suitable for production efficiency and environmental protection requirements of the production line.

These are the diffrence of SMT Material Splicer Yangling Electronics mainly talking about. If you are interested in our products, please contact Nancy to make an offer for you. Thank you.